Retort Packaging

What is Retort Packaging?

A retort packaging is a type of packaging that is designed to preserve and cook food products using high-pressure steam and temperatures. The retort process involves subjecting the pouches to high temperatures and pressure, which sterilizes the contents and extends the shelf life of the food products.

Retort pouches are commonly used in the food industry for ready-to-eat meals, soups, sauces, and other similar products that require a long shelf life without refrigeration.

They are also popular among consumers due to their convenience and ease of use, as the pouches can be heated in a microwave or boiling water for quick and easy preparation.

High-Temperature Retort Packaging Solutions

Retort Packaging Selection

Different material structures can have a significant impact on the performance of a bag. When it comes to choosing the right packaging for your retort food, selecting a suitable material structure is crucial. The type of material used in the pouch can affect its durability, barrier properties, and overall quality.

1

Multi-Layer Structure

Retort packaging made with a multi-layer structure, consisting of layers such as PET, AL, and PE, can provide excellent barrier properties against moisture, oxygen, and other external factors. PET/AL/NY/RCPP is widely used for stand-up pouches to soup.

2

Extended Shelf Life

For products that require a longer shelf life, a material structure with excellent barrier properties is ideal. For products that require high-impact resistance, a material structure with a thicker layer of PE can provide added durability.

Structure of Retort Pouch Packaging

Various material structures are available for different retort food products. Here are the most commonly used structures:

1
PET / NY / AL / RCPP

Aluminum retort pouch for solid products requiring flatness

2

Stand up pouch for liquid like soup

3
TPET / NY / RCPP

Widely for clear retort pouch

4

White grade and high printing grade pouch

Need Detailed Technical Specifications?

Download our comprehensive structure guide or contact our technical team for custom solutions.

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Additional Options for Retort Packaging

Hang Hole for Pouch

Widely used for the products hanging on the shelves directly.

  • Euro hole
  • Carry hole
  • Round hole

Tear Notch for Pouch

Some types of tear notch for easy tear.

  • "–" type notch
  • Normal type notch
  • Dot notch
  • Laser Score: linear tearing

Window for Pouch

Allow consumers to see the product inside, give consumers a sense of transparency.

  • Normal type
  • Tailored

3 Widely Used Retort Packaging Types of Retort Food Pouches

A retort food packaging is specifically engineered to preserve and cook food products through the application of high-pressure steam, which places significant demands on the quality of the film raw materials used in its construction. Let's choose the well-suitable packaging for our retort food.

Retort Stand Up Pouch

Retort Stand Up Pouch

Retort Stand up pouch is most popular for retort food.

3 Side Seal Pouch for Retort Food

3 Side Seal Pouch

3 side seal pouch suitable for small packet.

Free Shape Retort Pouch

Free Shape Pouch

You can tailor your retort pouch with a free shape.

Retort Pouches Market

Retort pouch packaging is commonly used in the food industry for ready-to-eat meals, soups, sauces, and other similar products that to withstand high temperatures and pressures during the retort sterilization process, which effectively kills bacteria and other microorganisms, ensuring the safety and longevity of the packaged food.

Tuna Pouch Packaging

Retort pouch packaging for tuna often features airtight seals to ensure product freshness and prevent contamination. Some tuna pouches are designed to be microwave-safe, allowing for convenient heating of the contents without the need for transferring to another container.

  • Lightweight and flexible, making them convenient for storage and transportation than cans
  • Can accommodate a variety of tuna products, including solid fillets, chunks, flakes, and pouches containing tuna salads or spreads

Sauce Pouch Packaging

Sauce retort pouch packaging offers a convenient and effective way to preserve and distribute various types of sauces, gravies, and condiments.

  • Can be designed in various shapes and sizes, like flat pouches, 3-sided seal pouches, stand-up pouches, and spouted pouches
  • Can be designed with features such as resealable zippers, tear notches, and spouts for easy dispensing and portion control

Chestnut Retortable Pouch Packaging

Retortable pouches for chestnuts significantly prolong the shelf life of peeled chestnuts, allowing them to be stored at room temperature for an extended period without compromising quality or safety.

  • Chestnut pouches are available in both flat and stand-up designs, with some featuring convenient elements such as resealable zippers or tear notches
  • These retort pouches are handy for preserving chestnuts during storage and transportation, ensuring they remain fresh and flavorful

Baby Food Pouches Retortable

Baby food retort pouches undergo a rigorous sterilization process known as retort processing. This process extends the shelf life of the baby food without the need for preservatives.

  • Baby food retort packaging widely in flat pouches and stand-up pouches types, designed to be easy to handle
  • The retort pouch sterilization process helps to retain the nutritional value and flavor of the baby food

Retort Packaging Designs

Get Inspired!

Retort food packaging with PP film inner layer

Retort Pouch Packaging

Retort food packaging typically requires an inner layer made of polypropylene (PP) film to withstand high temperatures.

Plow-bottom stand-up pouches for retort food

Retort Packaging

Plow-bottom stand-up pouches for retort food.

3-side seal pouches for cooked tuna products

Tuna Packaging

3-side seal pouches for cooked tuna products.

Heat the soup directly in its retort pouch

Soup Packaging

Heat the soup directly in its retort pouch.

Transparent window in retort pouch for soup

Packaging for Soup

Design a transparent window in the retort pouch for soup, allowing direct visibility of the contents.

Retort stand-up pouches with transparent window

Retort Stand-up Pouches

Retort stand-up pouches with a transparent window have become increasingly popular in supermarkets.

White retort pouches for dark-cooked food

Cooked Food Packaging

We offer a special structure for white retort pouches that prevent the colorant from dark-cooked food from affecting the packaging.

Ready-to-eat rice retortable grade pouch

Rice Packaging

Ready-to-eat rice requires a retortable grade pouch.

Cooked chestnuts in retort pouches

Chestnut Packaging

The cooked chestnuts must be packed in retort pouches.

Technical Specifications

Representative parameters. Actual values depend on material structure and customization.

Parameter Typical Range
Film Thickness 50–200 μm (customizable)
Oxygen Barrier Low to high (PET/PE/Al structure)
Heat Resistance Up to 90°C (general) / 121°C (retort)
MOQ From 10,000 pcs (contact for details)
Customization Size, spout, zipper, window, materials

Explore raw materials · Contact us for specific specs

Frequently Asked Questions

What is kind of packaging generally used for retort food?

For pouch packaging solutions, stand up pouches and 3-side seal pouches are the most common packaging options. We can choose different pouches according to different retort food.

Can we tailor the pouch packaging?

Yes, we accept all parts of pouch customized, such as size, shape, design, spout, even materials. Please do not hesitate to contact us to design your own pouches.

Are the pouch packaging safe for retort food?

All of our pouches are manufactured in GMP-certified facilities, with all food-grade certificates like FSSC 22000, SMETA, HACCP, BRC etc.

Have more questions?

Contact us for more details

Why NIAITE?

Client-Oriented

Excellent & Skilled team provide outstanding unlimited support to your pouches.

World-class Quality

ISO9001, ISO14001, ISO45001, FSSC 22000/ISO22000 certificates are our quality endorsement.

Customer Endorsement

Exceptional service quality received high customer endorsement and trust from leading brands.

Abundant Capacity

500M pcs/year will be supplied to customers in time, in the specified quantity and with guaranteed quality.

Efficient Supply Chain

We produce most of raw materials in-house, ensuring quality control and timely delivery.

Eco-Responsibility

We are committed to developing sustainable packaging solutions that benefit both society and the environment.

Common Materials

Explore our raw materials used in flexible packaging.

Other Packaging Solutions may Suitable for your Products

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How to Obtain the Pouches you Desire?

Simple 4-step process to get your perfect custom packaging.

1. Get in Touch

Tell us your demands and basic info.

2. Solution & Quote

We provide custom solution and quote.

3. Production

Confirm details and start mass production.

4. Delivery

Fast shipping to your doorstep.

Ready to Start Your Packaging Project?

Get a professional consultation and custom quote within 24 hours. Offering low MOQ, rapid sampling, and global distribution.

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