Raw Materials

What is Nylon?

Nylon is a synthetic polyamide polymer. Also known as BOPA. BOPA is known for its exceptional strength, durability, and barrier properties, making it suitable for a wide range of applications, including food packaging, pharmaceuticals, electronics, textiles, and industrial packaging.

They are commonly used for flexible packaging, vacuum pouches, shrink sleeves, laminations, and other specialized applications where strength, barrier properties, and durability are essential. Nylon's resilience plays a crucial role in preventing breakage, particularly in products prone to impact.

Nylon film roll for flexible packaging

Nylon Technical Specifications

Nylon Film

BOPA / ON

Biaxially Oriented Polyamide

Density 1.14 g/cm³
Usage Temperature -60℃ ~ 200℃
Common Thickness 15μm, 25μm

Key Properties

  • High tensile strength and toughness
  • Excellent barrier properties
  • Heat resistance
  • High barrier
  • Transparency
  • Chemical resistance
  • Printability, widely used for printing

Nylon Series

NIAITE offers various Nylon film types to meet different packaging requirements.

Common NY

  • Synchronization NY: For printing applications
  • Substep NY: For lamination processes

High Barrier NY

  • KNY: Normal / retort applications
  • TNY: Retort applications
  • NY-EVOH: Pasteurization / retort applications

Special NY

  • Easy Tear NY: Designed for easy opening and consumer convenience

The Advantages of Nylon Films

Nylon film, renowned for its exceptional properties, stands as a versatile material in the realm of packaging.

Flexibility and Toughness

Nylon films are highly flexible and durable, providing flexible packaging with elevated strength and resistance to breakage. Commonly utilized in structures like NY/PE and PET/NY/PE, it finds its place in diverse packaging solutions, ranging from vacuum packaging to heavy-duty applications.

Environmentally Friendly

They are eco-friendly and recyclable, avoiding the generation of harmful chemical pollutants in the environment.

Cost-Effective

Nylon films are a relatively inexpensive synthetic material, making them an economical choice for packaging applications.

Impermeability

Nylon films are impermeable, making them ideal for food packaging as they prevent the entry of air, preventing packaging expansion.

Ease of Recycling and Microwavability

Nylon films are easily recyclable and compatible with microwave usage, providing convenience for consumers.

Wide Range of Applications

Nylon films are extensively used in food packaging due to their versatility, and applicability to various materials.

Enhanced Peel Strength

Using nylon in packaging increases peel strength, preventing delamination and ensuring package integrity.

Aluminized Nylon

Aluminized nylon (TNY) enhances film barrier properties, making it suitable for high-barrier product bags.

The Weakness of Nylon Films

BOPA films also have certain disadvantages that need to be considered in packaging applications.

Hygroscopic Nature

Nylon film is highly prone to absorbing moisture and alcohol, with a saturation level reaching 8–9%. This can affect dimensional stability and reduce the mechanical performance of the film. Once nylon film absorbs moisture, it changes, becoming soft, wrinkled, and deformed.

Recommendation: It is recommended to dry the nylon film in a curing room at 45–50°C for 1–2 hours before use. The moisture content of the film should not be overlooked. Before production, check the film's moisture content; if it exceeds 3%, it should be carefully dried before use.

Bow Effect

The bow effect is a unique defect of nylon film. It occurs in both synchronous and step-by-step production processes, although the bowing degree may vary. The larger the bow angle, the greater the balance shrinkage rate, with a rate of 1.5% indicating minimal shrinkage and fewer premium-grade products.

Workshop Temperature/Humidity Control

Monitoring the workshop's humidity and dew point is crucial. Any condensation should be wiped off promptly. Typically, the production environment should maintain a temperature of 23°C ± 3°C and a humidity level of 60% ± 5%. If the humidity exceeds 75% RH, pausing or stopping composite production is recommended.

Light Resistance & Chemical Resistance

BOPA film has poor light resistance. In high-temperature environments, it reacts with oxygen in the air, turning yellow-brown and eventually breaking down. It is also not resistant to strong acids and oxidizers, and therefore cannot be used as acid-resistant material.

Flexible Packaging Usages of Nylon Films

The versatility of nylon films makes them widely applicable to various flexible packaging, including both food and non-food packaging.

1 Household Products

When our products require protection against impact and breakage, Nylon (NY) is a preferred choice. Its toughness plays a crucial role in preventing package breakage when products are dropped, making it a common structural choice for household products like laundry detergent, that is NY/PE.

2 Conventional Food Packaging

For conventional food packaging, such as snacks, PET/NY/PE structures are typically selected, providing excellent barrier and mechanical properties.

3 Retort Products & Sauces

For retort products and sauces that require high-demand packaging, Nylon is often used to enhance packaging toughness and product protection. PET/AL/NY/RCPP is a commonly utilized material structure.

4 Heavy-Duty Packaging

For products with a critical need for impact resistance, especially in heavy-duty packaging, double-layered Nylon protection (NY/NY/PE) becomes essential.

5 Bag-in-Box (BIB)

In the case of Bag-in-Box (BIB) packaging, the inclusion of NY in NY/PE&PE structures also provides crucial impact resistance.

6 Vacuum Packaging

Vacuum packaging also often selects nylon (NY) materials. NY/PE and PET/NY/PE are commonly used structures.

7 High Barrier Applications

When high barrier properties are required, aluminum (AL) is a preferred choice, but due to cost considerations, Alox-Nylon becomes an excellent alternative.

Important Note

Nylon can be selected for almost any flexible packaging structure except single material ones.

Typical Nylon-Based Structures

Common structures where Nylon is used in flexible packaging laminations.

NY / PE

For vacuum pouches, household products, and products that require high puncture resistance.

PET / NY / PE

Common structure for snacks and conventional food packaging, providing excellent barrier and mechanical properties.

PET / AL / NY / RCPP

High barrier structure used for retort foods and sauces that require high-demand packaging.

NY / NY / PE

Double-layered Nylon protection for heavy-duty packaging with critical impact resistance needs.

NY / PE & PE

Used in Bag-in-Box (BIB) packaging, providing crucial impact resistance.

Alox-Nylon

Cost-effective high barrier alternative to aluminum, suitable for applications requiring excellent barrier properties.

Products Using NYLON Material

Explore our flexible packaging solutions that utilize NYLON film for superior performance and appearance.

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Frequently Asked Questions About NYLON Film

Common questions about NYLON film properties, applications, and selection for flexible packaging.

Nylon (BOPA) film is a synthetic polyamide polymer known for its exceptional tensile strength, puncture resistance, and excellent barrier properties against oxygen and aromas. Its main advantages include high toughness, good flexibility, and superior barrier performance, making it ideal for vacuum packaging, retort applications, and products requiring impact resistance.

Nylon-based packaging is ideal for products requiring high barrier protection, puncture resistance, and durability. Common applications include vacuum pouches, retort products, household products (like laundry detergent), frozen foods, pet food, and snacks requiring extended shelf life.

Common structures include NY/PE for household products and vacuum packaging, PET/NY/PE for snacks and retort products, and NY/CPP for applications requiring heat resistance. The structure selection depends on your specific barrier needs, heat resistance requirements, and cost considerations.

Yes, Nylon film is excellent for retort packaging due to its high temperature resistance and excellent barrier properties. Structures like PET/NY/PE are commonly used for retort applications, providing both barrier protection and heat resistance during the sterilization process.

Common Nylon film thicknesses include 15μm, 20μm, and 25μm. The selection depends on your specific application requirements, barrier needs, and cost considerations. Thicker films provide enhanced barrier and puncture resistance for demanding applications.

How to Obtain NYLON-Based Packaging Solutions?

1

Get in Touch

Contact our team with your product requirements, barrier needs, and packaging specifications.

2

Design Your Structure

Our experts will recommend the optimal NYLON structure (NY/PE, PET/NY/PE, etc.) for your application based on your specific requirements.

3

Production & Shipping

We'll produce your custom NYLON-based packaging and ship it to your location worldwide.

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